Fault rectification

Troubleshooting and repairs only permissible when carried out by qualified electricians. Observe enclosed safety instructions.

Risk of skin burns in the vicinity of the fan caused by hot air medium, hot motor or hot housing. There is a danger to life near high-temperature fans with airstream temperatures of up to 200 °C.

Before working on the fan, wait until it (motor, housing) has cooled sufficiently and the air medium has mixed with cold air and cooled to below 60 °C. The fan should then only be approached close up and then only be touched if you are certain that it has cooled down. This applies in particular to high-temperature fans.

  1. Use the inspection switch to switch the fan Off/Aus and fit a padlock to make sure it isn't switched on again.
  2. Wait until the fan has cooled down sufficiently and the impeller is stationary before removing the weather protection hood or any other protection against accidental contact or touching the fan.
  3. Remove the weather protection hood.
  4. Lock the impeller so that it cannot move any more. This protects you from unforeseen rotary movements, such as those which may be caused by air flows in the ventilation channel.

 

Fan does not switch on/does not run.

Cause 1: No mains voltage, earth fault.
Measure: Check whether the power supply is guaranteed (mains fuse, service switch, motor connection).

Cause 2: Wiring not carried out correctly.
Measure: Check wiring → connection wiring diagram.

Cause 3: Thermal motor protection has triggered (motor is overheated).
Measure: Ensure that the air ways are free, remove foreign objects if necessary. Check room temperature. Check voltage. If necessary, install air filter in duct system.

Cause 4: The impeller is blocked or dirty.
Measure: Remove foreign objects or dirt.

 

Fan runs too slowly / volumetric flow too low

Cause 1: Impeller is rubbing
Measure: Remove foreign objects or dirt.

Cause 2: Deposits on the impeller and in the housing caused by dust in the air.
Measure: Install air filter in duct system. Ensure that air ways are free.

Cause 3: Air ways blocked.
Measure: Check that the air ways are free (supply/exhaust shutters, protective grille, filter).

 

Vibrations/unusual noises

Cause 1: Imbalance, impeller rubbing
Measure: Check impeller for damage, dirt or icing. Remove foreign objects and deposits on the impeller and in the housing. Ensure that air ways are free.

Cause 2: Bearing faulty/worn.
Measure: Replace unit.

 

Difficulty starting the fan

Cause 1: Inadequate supply voltage.

Measure: Check data on rating plate.

Cause 2: Fuses not suitable for start-up conditions.

Measure: Replace.

Cause 3: Incorrect assessment of moment of inertia and connector components.

Measure: Re-calculate moments of inertia and fit fan with a new motor if required.

 

Excessive power consumption (above value stated on rating plate).

Cause 1: Excessive speed.

Measure: Replace motor and/or resize system.

Cause 2: Air density higher than stated in the project data.

Measure: Replace motor and/or disc and/or resize system.

Cause 3: Fan running at too high a pressure.

Measure: Resize the system or change the fan type.

Cause 4: Motor running at below the normal speed.

Measure: Check supply voltage and correct if necessary. Check winding for defects and repair or replace if necessary.

 

Inadequate pressure

Cause 1: Throughput is higher than stated in the project data as a result of the wiring being rated incorrectly and/or temperatures other than those planned for.

Measure: Change gear ratios and/or replace fan, replace or adapt wiring.

Cause 2: Impeller damaged.

Measure: Check impeller and replace if necessary.

 

Air pulsations

Cause 1: Fan running at throughput values close to zero.

Measure: Change wiring and/or replace fan.

Cause 2: Unstable flow, blockage or poor intake connection result in unstable air inlet conditions (swirl).

Measure: Use deflectors to rearrange the intake, clean and/or reconstruct intake.

Cause 3: Flow alternates between detaching from and re-attaching to the walls of a diverging channel.

Measure: Rearrange the wiring and/or replace fan.

 

Power drop after acceptable operating period

Cause 1: Leaks in channel upstream of fan.

Measure: Check channel and re-establish initial conditions.

Cause 2: Impeller damaged.

Measure: Check impeller and replace if necessary.

 

The air being transported, mechanical parts, electrical noises etc. are causing excessive noise.

Cause 1: Too high a speed is needed to achieve the desired output.

Measure: Use sound-absorbing housing and/or sound absorber. Replace fan with a model with larger dimensions and the same output or with a lower peripheral speed.

Cause 2: Impeller scraping on housing.

Measure: Check and, if necessary, correct installation position of impeller and cables.

Cause 3: Bearings worn.

Measure: Check condition of bearings; if necessary lubricate or replace.

Cause 4: Rotor and stator not positioned centrally.

Measure: Check coaxiality; if necessary re-establish or replace electric motor.

Cause 5: Vibrations in the winding.

Measure: Can be reduced by using higher quality motors.

Cause 6: Installation in resonant surroundings.

Measure: Reposition fan or use sound-absorbing housing.

 

Excessive vibrations

Cause 1: Rotating parts imbalanced.

Measure: Check balance of impeller and, if necessary, restore to the prescribed values. Check alignment of drive and/or balance of washers. Check that shafts are straight.

Cause 2: Installation structure unsuitable: its natural frequency is close to the fan’s speed.

Measure: Use weights to increase and/or change natural frequency of installation structure.

Cause 3: Screw connections too loose.

Measure: Tighten.

Cause 4: Bearing defect.

Measure: Check bearing for wear and correct lubrication.